Thursday, October 7, 2010

In the beginning there was MDF...

Welcome to my blog. I hope to use this thing to have a visual track of the progress I have made, and will continue to make on my Cessna simpit.

I have always dreamed of flying, and had some amazing opportunities to see a great deal of Alaska from small aircraft. Money does not currently allow me to follow my dream of getting my real life license, so I decided to build my own cockpit in my home.

I have been looking and coveting other builders cockpits on some great websites like www.mycockpit.org, and always marveled at how sophisticated some of the builds were. I also thought there was no way in Hell I was ever going to be able to do something like that. I am not a computer programmer, nor an electrician, nor a CAD specialist, nor possessing a workshop full of tools or an endless pocketbook to finance any of the above. In short, I am woefully unprepared for most phases of this process.

The first step was to decide what I wanted to build. Most of my time flying in Flight Simulator X has been in small Cessnas. I do enjoy flying the Goose and Beaver, but had to rule them out, because both have features that were beyond my perceived ability to build. The Cessna aircraft tend to be simpler, with flat panels and no frills; everything a first time builder needs to take the big leap.

I had been flying from a desktop setup that had a CH products yoke, Saitek proflight throttle, CH rudder pedals and a Natural Point Trackir unit. I thought I was Charles Lindbergh, Wiley Post and Pappy Boyington all rolled into one!

Then came the fatal day...
I found a CAD file online that I was able to have made into a 1:1 scale template for a Cessna 172 Main Instrument panel. I have watched enough New Yankee Workshop on TV to know that if I had a pattern, I Could Build One! (I also knew that I needed to read and understand all of the safety rules for working with my power tools, and to never forget the most important item of safety gear...safety glasses. Thanks Norm!)

A trip to a local print shop with my cad file, $7 in printing fees, A half sheet of 3/4" MDF, some spray on adhesive for the template, two bent jigsaw blades and a great deal of eyerolling from the Mrs. later, and I was the proud owner of a Genuine, Certified, Grade A Main Instrument Panel. I later created a $1.95 glareshield around the top edge with some foam pipe insulation I uploaded the plans to the Download section at www.mycockpit.org, for anyone crazy enough to be interested in copying my folly! Caveat emptor...


2 comments:

  1. Yes Mongo
    I am one of those crazy enough to download your plan.

    After many years clicking the mouse to change knobs and switches in my cessna 172 came my fatal day, "when i found your plans" at www.mycockpit.org, it was then i decided wow!! with this 1:1 scale template its time to do great things and start my home sim.

    Little did i know at that time what lay ahead, not so much sim building but the nagging that goes with it.

    I now have a 5mm MDF MIP, no glare sheild, but lots of switches,fuses,and push pull controles,
    "THANKS" for getting me started.

    Paul

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  2. I am a married man, so I know full well the nagging you speak of, good sir! Glad to have a brother to share my troubles with!

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